The RW-DC120/260 is an integrated automatic production system designed for steel light pole fabrication. It combines base plate welding, stiffener welding, and CNC plasma door cutting in one continuous workflow. The system is suitable for conical, round, and octagonal light pole manufacturing with high production efficiency and reduced manual handling.
| Parameter | Specification |
|---|---|
| Pole diameter range | 120-260mm |
| Pole maximum length | 12-14m |
| Thickness range | 2.5-4.5mm |
| Maximum weight capacity | 150kg |
| Driving speed | 6-48 m/h |
| Plasma source | Hypertherm Powermax 45 |
| Cutting thickness capacity | Up to 6mm |
| Production cycle | 10-15 minutes/pole |
Robot welding system ensures stable arc control and consistent seam quality through real-time communication between robot and welding power source. It supports circular seam welding and reinforcement rib welding for base plate structures.
| No. | Item | Parameter |
|---|---|---|
| 1 | Pole or Round bar min diameter | 120mm |
| 2 | Pole or Round bar max diameter | 260mm |
| 3 | Pole or Round bar max.length | 12~14m |
| 4 | Pole or Round bar min. thickness | 2.5mm |
| 5 | Pole or Round bar max. thickness | 4.5mm |
| 6 | Pole or Round bar max weight | 150kg |
| 7 | Driving speed | 6~48m/h, adjustable, with AC Servo control |
| 8 | Welding speed | Reference speed 5~7 minutes/piece |
| 9 | Max. cutting distance from bottom, X axis | 1500mm |
| 10 | Plasma source | Hypertherm Powermax 45 Suitable max. thickness:6mm (Made in USA) |
| 11 | Max thickness for making hole and quality cutting | Based on plasma source The up standard and option |
| 12 | Max.cutting speed | Based on Plasma source (for one normal light pole electrical door, the cutting time is about 30~40 seconds) |
| 13 | CNC system | Si Dafeng(SF-2100S) |
| 14 | Nesting SOFTWARE | SmartNest |
| 15 | CNC Plasma cutting torch | 1 set |
| 16 | Arc voltage height controller | HEAVTH HP105 |
| 17 | height DEVICE | Plasma Torch height moving device, 1set |
| 18 | Production speed for one pole | 10~15 minutes Including loading and unloading Based on size of pole |